使用说明Operation Introduction
铜磷钎料是以铜、磷两元合金和铜、磷、银三元合金为基的钎料,它具有良好的流动性,适用于接触钎焊、气体火焰钎焊、高频钎焊及炉中钎焊。铜磷合金中加入银会大大地提高焊料湿润能力,提高强度和韧性,降低熔点。广泛应用于电冰箱、空调器等制冷行业,以及电机、电器、仪器等制造行业。
铜磷钎料适宜于钎焊铜及黄铜,但是不适宜钎焊黑色金属。钎料中的磷可以还原氧化铜及氧化银,起着钎剂作用,因此铜磷钎料钎焊铜和银时,可以不需要钎剂,但在钎焊铜合金时,因为磷不能充分地还原铜的合金元素形成的氧化物,为了获得优质钎缝,还应与钎剂配合使用。
The copper-phosphorus filler bls with good fluidity are a kind of copper and phosphorus two elements alloy base or copper,phosphorus and sliver three elements.They can adopt contact welding.oxyfuel gas welding.high frequency welding and furnace welding. The copper-phosphorus alloy with sliver will greatly improve wettability,strength toughness and lower melting point.theseproducts are mainly applied on the refrigeration.air conditioner.water heater as well as transber,motor,instruments and meters etc. Thecopper-phosphorus filler bls are suitable to braze copper,brasses but they can not be suitable to braze ferrous.The phosphorus in the filler bls can reduce oxide of copper and oxde of sliver as braxing flux,so you don`t need it when you braze when you braze copper alloy because the phosphorus can`t fully reduce the oxide bed by copper alloy element. Before brazing,you should b away all dirt on the brazed place and on the surface of b to be brazed such as greasy dirt,oxide and so on,the best brazed joints is between0.03mm to 0.075mm. Theheat speed should be quick as possible when brazing in order to avoid the flat of the filler bls because of slow heat process .The copper color will be reture if it is dipped into 10percent of sulphuric acid solution.
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钎焊前必须严格清除钎焊金属表面的油脂、氧化物等污物,钎烛接头的最好间隙为0.03~0.075mm。钎焊时加热速度尽可能快些,避免因加热过程缓慢造成铜磷钎料偏析,焊后的颜色是亮灰色,浸在10﹪硫酸中将恢复铜的颜色。
产品的规格Product Specification
1、焊丝系列:¢0.8~¢3.0mm盘丝;
2、焊条系列:¢0.8~¢4.0mm直条,1.3×3.15扁焊条;
1、 The welding wires series:The plate –shaped welding wires whose diameters are between 0.8mm to 3.0mm. 2、 The brazing rods series:The stick –shaped rods whose diameters are between 0.8mm to 4.0mm and theflat-shaped whose specification is 1.3mmx3.15mmm.. 3、 The brazing rings series:Various specification whose diameters are between 0.8mm to 2.5mm and whose internal diameter is more than 3.5mm. The main purpose is to satisfy the automation production line. |
3、焊环系列:丝径¢0.8~¢2.5mm、内径¢3.5mm以上各种规格焊环,主要为了满足自动化焊接生产线使用。
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铜磷钎料基本数据The basic date of Copper-Phosphorous series filler bls
钎料牌号 Brazing Alloys |
化学成分Chemical Comb(﹪) |
熔化温度 MeltingRange,℃ |
钎焊温度 Working Temperature,℃ |
钎料强度 Tremsile N/M㎡ |
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P |
Ag |
Sn |
Sb |
Cu |
杂质总量 All mpurities |
固相线 Solidus |
液相线 Liquidus |
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Bcu92P |
7.5~8.5 |
/ |
/ |
/ |
余量 Bal |
<0.10 |
710 |
750 |
730~830 |
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Bcu93P |
6.8~7.5 |
/ |
/ |
/ |
710 |
800 |
730~840 |
470 |
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Bcu91PAg |
6.8~7.2 |
1.8~2.2 |
/ |
/ |
645 |
790 |
730~810 |
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Bcu89PAg |
5.8~6.7 |
4.8~5.2 |
/ |
/ |
645 |
805 |
730~820 |
519 |
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Bcu88PAg |
6.5~7.0 |
4.8~5.2 |
/ |
/ |
643 |
771 |
730~800 |
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Bcu84PAg |
6~7 |
9~11 |
/ |
/ |
647 |
655 |
650~700 |
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Bcu80PAg |
4.8~5.3 |
14.5~15.5 |
/ |
/ |
645 |
800 |
704~810 |
499 |
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Bcu75PAg |
6.5~7.5 |
17~19 |
/ |
/ |
645 |
670 |
700~780 |
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Bcu86PSn |
6~7 |
/ |
6~7 |
/ |
640 |
700 |
680~750 |
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Bcu92PSb |
5.8~6.7 |
/ |
/ |
1.5~2.5 |
690 |
800 |
700~810 |
303 |
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Bcu91PSn |
6.5~7.5 |
/ |
1.5~2.5 |
/ |
660 |
710 |
700~750 |
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注:本表未列出之其他牌号钎料,参照有关国家或国外先进标准生产,亦可根据客户的使用要求设计钎料配方生产。